R&D Excellence

R&D Technology
  • Design technology of tool groove structure
  • Precision grinding technology for tools
  • Cutting edge preparation
  • PVD coating technology
  • CVD coating technology
  • Vacuum brazing connection technology
  • Laser precision machining technology
R&D Process
01
Cutting simulation
  • Cutting temperature analysis
  • Cutting mises distribution
  • Chip flow state
02
Grinding simulation
  • Grinding wheel trajectory planning
  • Optimization of the grinding process
  • Optimization of tool structure
03
Analysis & Design
  • Tool structure analysis
  • Surface microstructure analysis
  • Analysis of tool edge morphology
04
Grinding process
  • Grinding process validation
  • Grinding parameter adjustment
  • Tool structure implementation
05
Cutting test
  • Tool wear analysis
  • Tool life evaluation
  • Cutting process monitoring
R&D Equipment
Grinding center
ANCA MX5 Linear 5-axis CNC tool grinder
Grinding center
DMG MORI NVD 5000 α1A CNC machining center
Test Cutting Center
FANUC α-D14MiB CNC 2-axis machining center
Test Cutting Center
MAKINO V33i Vertical 3-Axis Makino Graphite Machining Center
Test Cutting Center
Nidec OKK VM53RII OKK CNC machining center
Grinding center
Rollomatic 629XS six-axis CNC tool grinder
Grinding center
Walter Helitronic Micro grinding machine 5-axis CNC tool grinder
Coating Technology
3C titanium alloy coating
  • Operating temperature:
    <1100°C
  • The coefficient of friction is
    0.4
  • Roughness
    0.3
  • Film breaking force
    >100N
  • Modulus
    342±10GPa
  • Hardness
    38±3 GPa
  • Structure:
    Composite multilayer
  • Color:
    Dark gray
  • Process:
    Arc ion plating
  • Composition
    AlCrBN/AlCrN

The AlCrN/AlCrBN laminated nanocomposite structure effectively prevents crack propagation, and the multi-layer interface can absorb the energy of crack propagation, thereby improving the toughness and crack resistance of the coating

Due to the increase in cutting line speed, the cutting temperature will increase significantly. We have introduced amorphous BN, which can effectively isolate most of the heat, protect the tool at high temperatures, and thus improve the tool life

Performance comparison
GHHF
Wear and tear
|
Wear: 37.85μm
ranking
|
Rank: 1
TiB2
Wear and tear
|
Wear: 55.76μm
ranking
|
Rank: 2
AlCrN
Wear and tear
|
Wear: 59.64μm
ranking
|
Rank:3
TiSiN
Wear and tear
|
Wear: 63.25μm
ranking
|
Rank: 4
ZrN
Wear and tear
|
Wear: 159.01μm
ranking
|
Rank: 5
Machining parameters
Vc = 120 m/min
ae = 0.4 mm
F = 0.6 mm/min
20% emulsion | emulsion
ap = 7.58 mm
D6R1×4T×8D×55L

After 60 minutes of continuous high-speed milling of Ti6Al4V titanium alloy, the GHHF-coated tool still has a complete edge topography. Compared with TiB2, AlCrN, TiSiN and ZrN coatings, GHHF has obvious advantages in terms of stability and wear resistance